Still Not Sure If Polycarbonate Is Right For You
We want you to be completely satisfied with your purchase. If you are still unsure as to whether polycarbonate is the correct material for the job you have planned, or if you have any additional questions about polycarbonate, please contact us! We look forward to hearing from you and offering you our expertise and guidance to make sure you get exactly what you need.
Diy Clear Corrugated Covered Pergola Attached To The House And An Existing Deck
Covering our deck has been on the to-do list since last year when we refinished our old deck with new paint and stain. For this project we built a DIY covered pergola attached to the house and attached to our existing deck. We then covered the DIY pergola with clear corrugated plastic roofing sheets to create a dry, sunny, outdoor living space. Here is the complete DIY tutorial for building a clear corrugated covered pergola attached to the house and an existing deck!
The Sunscape Roof Covering System
SUNSCAPE Roof Panels
SUNSCAPE Roof Panels come in three colors and three lengths .
SUNSCAPE Inner Profiles
SUNSCAPE Inner Profiles hold the panels in place across the width of the roof, between the two SUNSCAPE End Profiles.
SUNSCAPE End Profile
SUNSCAPE End Profiles, made of aluminum, are used on the left/right ends of the roof to hold the Roof Panels in place.
SUNSCAPE Roof Panels
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Benefits Of Polycarbonate Roofing
Polycarbonate can withstand extreme amounts of force and are nearly unbreakable. There are even bullet resistant varieties of polycarbonate which are used in things such as police shields. These sheets are also very lightweight, making it easy to transport and install them anywhere. With the UV blocking capabilities of polycarbonate, it is a perfect material for constructing awnings or sunroom roofing. These properties of polycarbonate also make it the ideal material for the construction of greenhouses. Polycarbonate panels are resistant to extreme temperature either hot or cold, sunlight, snow, rain, and impact. This enables the panels to last for many many years without fading or discoloring while also remaining damage free from any various impacts over the years.
Order Your Fiberglass Roof Panels Today
Fiberglass panels are a low cost and efficient way to let the light into your next roofing project.
To get started on your project, request a free quote for fiberglass roof panels today.
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Types Of Corrugated Fiberglass Roof Panels
A fiberglass corrugated panel is a fiberglass sheet that has been shaped to have waves or ridges. In addition to flat fiberglass panels, fiberglass roof panels are available in corrugated panel profiles including:
- More Durable Than Other Plastic Roof Panels
- Suitable For Highly Corrosive Environments
Installing The Clear Roof Panels
Now we were finally ready for the roof! All that prep took way more time that actually adding the roof, but I know proper prep is important .
We discovered that our house is not square on the property and made our pergola line up with the fence so it didnt look crooked. So our roofing had to be measured carefully to ensure the overhang was the proper distance all the way down.
So we measured the start and end of every 26 panel and cut each one individually. It ended up being that each panel was 1/4 longer at the back end than the front end. We put the slightly diagonal cut line against the crooked house and left the factory cut line at the overhang.
To cut the panels, we clamped a level to create our cut line and used a circular saw to run right down the edge of it. It was super quick to measure and cut each one. The sound of the saw hitting each corrugation is a little scary at first, but it cuts so clean that there is no need to worry.
Each screw hole needs to be predrilled with a 1/4 drill bit first to allow for expansion and contraction due to change in temperatures. Without this there might be cracking and that is not desirable! So we used both sets of hands to make quick work of it.
One person predrilled the holes and the other one came in behind with the special screws.
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What Are Fiberglass Roof Panels Types Benefits And Cost
When youre looking to add more light into a space, fiberglass roof panels are an efficient and low cost material solution.
In addition to manufacturing metal roofing and siding panels, Western States Metal Roofing also offers fiberglass roof panels which can be used on homes, industrial buildings, barns, porches, green houses and more.
In this article, we discuss the types of fiberglass roofing panels as well as the benefits and cost.
Fiberglass Panels Are Suitable For Highly Corrosive Environments
- Fiberglass panels cannot be walked on
- Fiberglass panels must be installed over open frame
- Fiberglass panels will yellow overtime
- Fiberglass panels are not available in many colors
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Types Of Polycarbonate Roofing
Here at A& C Plastics we offer a wide variety of polycarbonates. Our selection includes clear polycarbonate sheets, white polycarbonate, colored polycarbonate, and more. All of our polycarbonate products are extremely durable with high impact resistance and weather resistance. Our polycarbonate sheets also have UV protection in order to slow and help prevent damage from direct sunlight when being used outdoors.
Installing A Clear Pergola Roof Was The Best Decision Ever It Has Turned Our Side Yard Is A Three Season Patio That We Can Enjoy In Any Weather
We love our new patio pergola, but the only thing that could make it better was installing a clear pergola roof. Now even if it decides to rain for an entire month , we can still enjoy gatherings on the patio.
Adding a roof to a pergola seems like a big deal, but we partnered with the Home Depot to make it easy! Now we cannot wait for another storm so we can test out our new clear pergola roof.
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But my favorite part is that it lets the light in but blocks out the UV rays. Blocking UV rays on the patio means all our patio furniture will last longer. No more fading and sun bleaching! And we can enjoy the patio even if the weather decides to rain out another of our parties!
The biggest decision we had was whether to use the same Solar Gray color on the patio as we had on the playhouse roof. I love that the playhouse has the extra shading so the kids can play in it all summer long and it stays a bit cooler.
Originally I had planned on using the shading color for the patio pergola too. Then I realized the patio is completely shaded by the house in the late afternoon on and our neighbors trees block most of the direct sun in the morning, so we would only have direct sun for a small portion of the day.
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Installing The Closure Strips
After the purlins were attached, we needed to attach the SunTuf horizontal closure strips. We attached them to the bottom of the purlin on the far edge of the pergola and the center of other purlins with 1 1/4 construction screws.
They are super easy to install because they just snap together at the ends. We just climbed on top of the pergola and made quick work of it.
Under the eave of the house it was a very tight fit. We barely had enough space to add the pergola roof. We had to be a little creative to attach the purlins and horizontal closure strips.
First we attached the horizontal closure strips to the 2×3 boards. When the board ended and we needed to attach another closure strip, we marked where the new strip would start on the next board.
In order to attach the purlin on top of the header, we had to screw up from the header of the pergola into the purlin. We did this by pre-drilling a pilot hole at an angle then securing the purlin with a screw. I added a screw on each side of every cross beam.
Next we attached the vertical closure strips. These go in between the ends of the horizontal closure strips just on the outer edges of the roof.
We needed to add 2×2 boards in between the 2×3 purlins to bring the sides of the pergola up to the same height. These were painted before installing again.
Then it was easy to cut the boards to length and secure with 2 1/2 construction screws. The vertical closure strips were cut to fit and then attached with the 1 1/4 screws.
Benefits + Uses Of Polycarbonate Pergola Roof Panels
Easy to Install: One of the main benefits of our multiwall polycarbonate pergola roof panels is that they are easy to install. Unlike wood & metal roof panels, our polycarbonate pergola roof panels are flexible and lightweight, making installation easy.
Tolerate Extreme Weather: Our pergola roof panels are manufactured to tolerate extreme outdoor weather conditions, while maintaining their normal mechanical properties in temperatures ranging from -40°C to +120°C. This property makes these sheets perfect to use in any kind of weather.
Transmit Heat & Light: Our pergola roof panels can transmit a maximum of 80% and a minimum of 25% light, at a significantly low heat transmission level which guarantees the most favorable illumination with utmost comfort.
UV Protection: Pergola roof panels from Acme Plastics allow high transmission of light and blocks harmful UV rays.
To learn more about our pergola roof panels, contact us by using the form below.
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Polycarbonate Roofing Pros And Cons
Polycarbonate is a very strong and resilient thermoplastic material. Polycarbonate is also very lightweight and capable of withstanding extreme temperatures, either hot or cold. Due to these qualities it makes for an effective roofing material for many applications. While polycarbonate roofing may not be the best option for an entire house it is ideal for other structures such as decks, garages, patios, sheds, and conservatories. Polycarbonate is also frequently used for pool covers, or for roofing on industrial warehouses. Being virtually unbreakable with 250 times the impact strength of float glass and 30 times that of acrylic, polycarbonate panels are a great product for a wide variety of outdoor uses.
What Is A Fiberglass Roof Panel
A fiberglass roof panel, also known as a skylight roofing panel, is a thin, lightweight, translucent panel that is installed on a roof primarily to allow more light into the structure.
Fiberglass roof panels, or FRP, are made of strong polyester resin reinforced with fiberglass. The fiberglass in the panels makes them more durable compared to other plastic roofing panels options like PVC or polycarbonate panels. Heavy duty fiberglass roof panels are designed to withstand harsh weather conditions. They are corrosion resistant , low maintenance, and easy to install.
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Before & After Photos
On the left you can see the deck before we stained and painted it followed by the deck before we added the DIY pergola. The photo on the right shows the deck with the finished pergola.
Are you ready for the tutorial? First we had to rip out that arbor. After that we were ready to begin. Here is the complete DIY covered pergola tutorial!
Install The Clear Corrugated Roof
Next, you will install the wood roof supports on top of the wood slats and then install the clear corrugated roof on top of these roof supports. As far as painting goes, you should at least paint the wood roof supports before installing them because once the roof is attached it will be very hard to paint, and impossible to paint the top .
- Corrugated roof panels we used 8x 26 wide panels at 12 lengths from Home Depot
- Horizontal plastic closure strips, packs of 6 we used 8 packs of 6 to cover our 4 roof supports at 16 long each support
- 2×2 wood roof supports we used 8x 8 lengths, but you could use 4x 16 lengths, or whatever length you need for your project to at least create 4 roof supports across the top
- 1.5 Decking screws
- 1.5 Fastener Screws
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